Vacuum Decay Leak Testing Machine

SHINVA · Injectables

Vacuum Decay Leak Testing Machine

SHINVA vacuum decay leak testing machine for seal integrity verification of single-dose and multi-dose BFS (blow-fill-seal) packages in the 0.2 ml to 20 ml range. It uses the absolute differential pressure method, which is less affected by environmental fluctuations and achieves detection precision of up to 5 μm. The linear configuration with magnetic levitation drive provides high speed, precise positioning and a reduced number of test cavities. Each station has an independent vacuum system, an integrated drying station for leaking cavities and a self-check function that prevents loading into faulty cavities.

Key specifications

  • Method: absolute differential pressure for seal integrity testing
  • Precision: leak detection up to 5 μm
  • Range: BFS products from 0.2 ml to 20 ml, single-dose and multi-dose
  • Speed: 10 cards/min per station, scalable from 10 to 120 cards/min
  • Test time: more than 9 seconds per product, with 83% sensor utilization
  • Drive: linear design with magnetic levitation for high speed and precision
  • Vacuum systems: independent per station, with no interference between cavities
  • Drying: integrated blow-drying station for quick drying of leaking cavities
  • Self-check: self-inspection function prevents loading into leaking cavities
  • Cavities: contoured design with vertical transport to minimize dead volume
  • Interface: standard leak verification interface
  • Changeover: quick cavity changeover in 10 minutes

Applications

  • Pharmaceutical industry
  • BFS (blow-fill-seal) products
  • Single-dose and multi-dose
  • Plastic package integrity testing
  • Seal quality control